自動卷圓和焊接係統

Automatic line consists of the following Units:

自動線由如下裝置（zhì）或（huò）單元組（zǔ）成：

  1) Vertical Bending unit   立體開卷單元

2) Longitudinal seamer for cutting unit    縱（zòng）縫切割單元

3) Longitudinal seamer for welding unit  縱（zòng）縫焊接單（dān）元

4) Internal  External welded joint cleaner

內部和外部焊縫處理裝置

5) Platform to support  move the ferrule

支撐和移動圓筒的工作平台

1- Vertical Bending Unit

      立式開卷單元

The unit consists of the following configurations該單元包含如下（xià）配（pèi）置：

（1）Decoiling   system features 開卷係（xì）統裝置

- Decoiler to handle 14 tons coils開卷機處理14噸卷；

 - The decoiler can work independently  synchronized with the plate rolling machine  開卷機可獨立工作或與卷板機同步工作;

- The decoiler is controlled by the Siemens NC  開卷機由西門數控控製；

- The coil rotation is obtained by a hydraulic motor  gearbox卷材的旋轉由液壓馬達（dá）和齒輪箱提供；

- The decoiler is equipped with a self-aligning clamping system to avoid the coil opening開卷機設有自動夾緊係統，防止卷材向外打開;

- Safety system around the decoiler are included in the supply開卷機周（zhōu）圍的安全係統包括在（zài）供應範圍內;

 (2)  Vertical Bending Machine立式卷圓機     

- Vertical 3 rolls machine with asymmetric design不對稱設計的立式三輥機（jī）

- 3 rolls independently motorized3個輥（gǔn）獨立驅動

- Hydraulic rolls movement工作輥液壓移（yí）動控製

- Electronic balancing system of the rolls工作輥電子平（píng）衡係統控製

- Variable rotation speed可變卷板速度

- Rolls coated to with urethane to prevent stainless steel contamination  工作輥包裹聚氨酯以防止對不鏽鋼（gāng）汙染

-Automatic rolls positioning  工作輥自動定位功（gōng）能

- Protected guide rolls for alignment  correct feeding of the plate保護導向輥，用於板的對齊和正確進給（gěi）機

- Control console on wheels輪式移動控製台  

- Siemens NC control西門子數控

- Safety device with immediate stop of every movement安全裝置，可立即停止任何（hé）動作

- User  maintenance instructions book使用維護（hù）說明書

- The machine is designed  manufactured according to Machinery Directive 2006/42/EC該機器是（shì）根據機械（xiè）規（guī）則2006/42/EC設計和製造的

（d）Other  Accessories 其他配置 

- Coil tilting system卷（juàn）材傾斜係統

The coil tilting system turn the coil  horizontal to vertical position卷材傾斜係統可將卷材從水平位置轉到垂直位置；

- Paper recovery roll 紙張回收輥

The paper recovery roll wraps the paper that is inside the coil紙張回收輥將卷材內的包裝紙張纏繞起（qǐ）來;

- Plastic film applier rolls塑料膜塗輥

2 plastic film applier rolls apply the protective film inner  outer to the plate兩個（gè）塗膜輥用戶保護板材內外保護膜；；

- Wireless remote control無線遙控裝置（zhì）

Wireless remote controls the machine movements for an easier operation無線遙控器控製機器運行，操作更方便（biàn）；

1- Longitudinal seamer for cutting unit縱縫切割單元

a) along the rails of the platform to compensate different ferrule’s diameters沿平台軌道補償不（bú）同套圈直徑

b) around its vertical axis to have, always, a cut with 90° when the ferrule’s diameters vary當工件直徑變化時，圍繞其垂直軸進行90°切割。

- Back up cutting support complete with hood to recovery the cutting fumes (fun system  filter at customer’s supply)   預留（liú）切割支架和機罩，回收切（qiē）割煙霧（風扇和過濾器由客戶自行提供）。

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides  帶有研磨和硬化導軌和鋼球再循環塊導軌的托（tuō）架固定梁。

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the cutting head焊接頭固定架小車（X軸）由齒輪電機驅動，無刷（shuā）交流，配有旋轉變壓器，速度和（hé）位置可由數控調節。托（tuō）架（jià）上安裝了一個氣動垂直滑動裝置，以支撐切割頭。

- Automatic cycle managed by the PLC of N.C.  數控PLC控製的自動循環（huán）

- Device for the delay of the displacement of the carriage managed by N.C.  數控管理的小車位移延遲裝置。

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position  the cutting speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1個數控軸（X軸），配置HMI彩色觸摸屏（英文/中文界麵），控製焊槍位置和切割速度。該係統配有可編（biān）程邏輯控製（zhì）器（PLC），配有USB接口和（hé）軟（ruǎn）件包，用（yòng）於（yú）連接（jiē）外部個人計（jì）算機（不包括在供貨範圍內），用於離線編程、備份錄（lù）製的程序和通過互（hù）聯網連接的（de）售後服（fú）務。

- Electrical panel installed on the machine complete with console for the operator.安裝在機器上的電氣麵板，配有操作員（yuán）控（kòng）製台。

1- Longitudinal seamer for welding unit

縱縫（féng）焊（hàn）接單元

  Copper bar in alloy Cr-Zr with double cooling circuit鉻鋯合金銅導（dǎo）杆，雙冷卻回路。

- Chiller for cooling of the bar with close circuit  fast connection 具（jù）有閉合（hé）電路和快速連接的用於冷卻導杆的冷卻器，

  - Support of the copper bar with ferrous material. This support has a motorized lifting for easy unloading of the welded ferrule. With this solution the customer has to lift the ferrule of few centimetres to remove it  the seamer, instead of lifting for its total height if the copper bar 

has scissor opening as our competitor solution有色金屬材料支架支撐（chēng）銅導（dǎo）杆。該支架配有電動升降裝置，便於焊接（jiē）套圈的卸載。使用這種方式，客戶必須提起圓筒幾厘米，才能將其從焊接頭上拆下，不（bú）需要提升到（dào）高（gāo）點。 

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides.帶有研磨和（hé）硬化導軌和鋼球再循環塊導軌（guǐ）的托架固定梁

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the welding torch頭固定小車（X軸）由齒輪交流無刷電機驅動，配有旋轉變壓器，速度和（hé）位置可由數控調節（jiē）。在托架上安裝了一個氣動垂直滑動裝置，以支撐焊槍

- Center device of the copper bar support with automatic connection for infeed gas  water copper bar cooling銅杆支架中心裝置，帶自動連接，用於進料氣體和銅杆冷卻水。

- Automatic cycle managed by the PLC of N.C. 數控PLC控製（zhì）的自動循環。

- Pneumatic  linear centring device.氣動線性對中裝置

- Current sensor. 電流傳感器。

- End welding fading control managed by N.C.由數控管理的端部焊接頭漸退控製。

- Device for the delay of the displacement of the carriage managed by N.C.數（shù）控管理的小車位移延遲裝置。

- Inferior back up gas injection into the bar complete of electrovalve  flux meter to help full penetration  protect the inner welded pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the inner side of the welded pool with the same technical features (corrosion resistance) of the basic material; without this accessory you can easily have problem of pitting corrosion along the joint after few months在焊接/冷卻階段，將（jiāng）劣質備用氣體注入電動閥和流量計的杆中，以幫助完全滲透並保（bǎo）護內部焊接池免（miǎn）受氧化。（焊接不鏽鋼、鈦、鋁時，必須使焊接池的內側具有與基本材料相（xiàng）同的技術特性（耐腐蝕性）；如果沒有此附件，幾個月後，很容（róng）易出現沿接頭的點蝕問題。

- Superior back up gas injection “trailer” water cooled complete of electro valve  flux meter to protect the upper weld pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the upper side of the welded pool clean  with the same technical features as the basic material   black; so you do  need to use chemical product to clean it  you do  have problems of pitting corrosion)優質備用氣體注入“拖車”水冷（lěng）式，配有（yǒu）電子閥和流量表，以保護焊接/冷卻階段的上部熔池免受氧化。（焊接不鏽鋼、鈦、鋁時，必須使焊接池的上側清潔，並具有與基本材料相同的技術特性，且不發黑；因此，不需要使（shǐ）用化學產（chǎn）品清潔，也（yě）不存在點蝕（shí）問題）

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position,  the welding speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1個數控軸（X軸），配有HMI彩色觸摸屏（píng）（英文/中文界麵）控製焊槍位置和焊接速度。該係統配有可編程邏輯控製器（PLC），配有USB接口和軟件包，用於連接（jiē）外部個人計算（suàn）機（不（bú）包括在供貨範圍內），用於離線編程、備份錄製的程序（xù）和通過互聯網連（lián）接的售後服務。

- Electrical panel installed on the machine complete with console for the operator機器上（shàng）的（de）電氣控製麵板是安裝在操作員控（kòng）製台。

1- Internal  External welded joint cleaner內部和外部焊縫處理裝置

Inner/outer vertical cleaning plant with a couple of motorized brushes at fixed rotation speed installed on a U device (useful length of 1600 mm) that is vertically moveable on a beam at adjustable speed by potentiometer. Each brush unit has a pneumatic cylinder device as release  to compensate the wearing of it, at the same time by air pressure regulator is possible to adjust the cleaning force.  內（nèi）/外垂直清洗設備，帶有兩個固定轉速的電動刷子，安裝在U形裝置（有效（xiào）長度為1600 mm）上，該裝置（zhì）可通過電位計在橫梁上以可調速度垂直移動。每個刷子單元都有一個氣缸裝置作（zuò）為釋放和補（bǔ）償它的磨損，同時通過氣壓調節器可以調節清洗力。

The cleaning plant is mounted on the front of longitudinal welding seamer so it’s easy to compensate the different ferrules diameters  more over we are always at 90° with the welede joint without needs  radial compensation as necessary with other solution  the inner/outer cleaner is installed on a separate area。清洗設備安裝在縱向焊（hàn）接機的前（qián）部，因此可以很容易地補償（cháng）不（bú）同的（de）金屬箍直徑，超（chāo）過90度時，我們總是與焊接接頭成90度角（jiǎo），而無需進行徑向（xiàng）補償（cháng），必要（yào）時還可以采用其他解決方案，其中內/外清洗機安裝在單獨的區域

1- Platform to support  move the ferrule

支撐和移動（dòng）圓筒（tǒng）的工作平台

- Welded metal structure that is the platform with walk-floor on which are installed a series of idle stainless steel rolls (moveable manually along the radius of the platform) to help the operator during ferrule’s loading phases for the following phases焊接金屬結構，即在（zài）平台（tái）上安（ān）裝一係列從動不鏽鋼輥（可沿平台半徑手動移動）的帶走道的平台（tái），以幫助操作員（yuán）在圓（yuán）筒加載階段進行以下階段：

Ø Cutting 切割

Ø Welding 焊接

Ø Internal/External cleaning 內部/外部表麵處理

On the platform there are also two motorized unit (one close to the bending unit in fix position  one in between cutting  welding station radially moveable) at fixed speed to move the ferrule  one working station to the next one平台上還有兩個固定速度的電動裝置（一個靠近固定位置的（de）彎曲裝置，另一個位於徑向移（yí）動的切割和焊接站之間），用於將圓筒從一個工作站移動（dòng）到下一個工作站。